Combustion ControlSystem

A combustion control system with a gas train is a critical assembly that safely regulates gaseous fuel flow from the source to a burner, furnace, boiler, oven, kiln, incinerator etc ensuring precise pressure management and proper fuel-air ratios. It includes components like manual shut-off valves, filters, regulators, pressure switches, and safety shut-off valves (SSOV) to prevent leaks and manage pressure fluctuations. Key functions include ensuring safe startup, proper combustion tuning at high fire, and immediate, automatic shutdown during faults.

The gas train acts as the "bridge" between the main gas supply line and the burner/ furnace etc. Gas train’s main operation is to clean the gas, drop the pressure to a usable level, and ensure multiple safety checks are met before the burner ever sees a flame. Since our systems are designed in such a way that all the data from various components can be integrated to existing Burner/Boiler PLC system & SCADA so that all the data can be present at the operators fingertips.

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At Kimpex we also offer solution for dual fuel genset applications (diesel genset conversion to gas) which reduces the fuel burden and improves the overall efficiency and cost of operations. Pre-Piped and Pre-Tested Gas Trains are made to be as easy as Plug & Play. Our solution saves time & effort and are OEM friendly

Key Features That Combustion Control System

Seamless communication via via EVC (Electronic Volume Correctors) between burner, solenoid valves, pressure regulator, slam shut valve etc. We provide full integration with the client’s existing SCADA (Plant Management System/Plant Central Dashboard) system.

Factory-assembled and tested with regulators, meters, filters, valves, and safety devices for quick on-site deployment.

Precisely reduces gas pressure and measures flow in a single, compact unit

Inbuilt slam shut & safety relief valve makes skid compact and light, reduces extra parts & its maintenance and is more economical

Features safety shut-off valves, slam-shut devices, relief valves, and gas leak detectors for safe and compliant operation.

We provide additional gas meter for measuring the consumption which can also be used for operations analysis for consumption vs production parameters.

We provide precise flow control and regulation. Our solutions are customisable to cater to wide range of gensets and burner systems

We can provide solenoid valve based on the application and customer requirements (Single/Double)

Components Used in Combustion System

Each element in our integrated biogas system plays a critical role — from safety and control to accuracy and efficiency. Built to meet industrial standards and tailored for real-world demands.

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System Components:

Gas Pressure Regulators with inbuilt Slam Shut off valves; Safety Relief valves
Gas Solenoid Valves
EVC // Data Loggers // Flow computers
Ball Valves
Gas Filters
Gas Leak Detectors
Software for SCADA/PLC integration and remote monitoring
Pressure transmitters, pressure switches and pressure gauges

Quality You Can Trust. Standards We Never Compromise.

At Kimpex, every product and system is engineered or sourced to meet globally recognized standards — ensuring accuracy, safety, and long-term reliability.

ATEX Compliant

Ensures globally recognized measurement accuracy, enabling precise gas metering across regulated and commercial applications.