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Integrated Biogas Solutions

Integrated Biogas Solutions

Biogas production is a complex process that demands precise control, safety assurance, and effective monitoring. At Kimpex Flow, we offer a plug-and-play integrated solution that brings together gas composition analysis along with flow regulation, gas odorization, and leak detection — all designed to communicate seamlessly with each other.

Our automated system ensures accurate flow control, automated odorant dosing, and instant leak alerts, enabling hassle-free plant operations. A major operational challenge in biogas (CH₄) production is the generation of H₂S as a corrosive by-product. Our solution addresses this by accurately monitoring and measuring individual gas concentrations down to as low as 0.5 PPM levels after the H₂S removal stage, ensuring optimal process health and operational stability.

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Backed by strong strategic partnerships with leading European manufacturers, we provide high-performance, field-validated components with an extensive project track record. Our offerings are optimized for biogas applications utilizing agricultural residues, industrial waste, municipal solid waste, and food waste — with seamless integration into existing PLC/SCADA systems.

Key Features of Integrated Biogas Solutions

Integrated Biogas Solutions Features

Seamless communication between Gas Analyser / Gas Chromatograph, PRMS Pressure Regulation & Metering Skid, Odorization Skid, & Gas Leak Detection system. We provide full integration with the client's existing SCADA (Plant Management System / Plant Central Dashboard) system.

Customized alarm system and built-in safety interlocks with auto shutoff in case of flow rate deviation, gas leakage, pressure deviation, temperature deviation, or over/under-odorization level.

Optional prepaid gas flow control functionality for effective consumption management.

Grid-independent solar-based power supply for uninterrupted operations.

Components Used in Integrated Biogas Solution

The key advantage of our solution is its seamless integration with existing PLC/SCADA systems, enabling easy deployment without requiring major infrastructure modifications. In the event of any deviation from predefined production parameters, our intelligent feedback system automatically initiates fail-safe protocols.

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    System Components:

  • Odorization Skid (Daggaz — Turkey)
  • Gas Leak Detector (Gas Sense — Bulgaria)
  • Pressure Regulation & Metering Skid (Kimpex Flow — India)
  • Electronic Volume Corrector (Plum — Poland)
  • Gas Chromatograph (Q Micro — Netherlands)
  • Gas Analyser (Kimpex Flow & Gas Sense)

Quality You Can Trust. Standards We Never Compromise.

At Kimpex, every product and system is engineered or sourced to meet globally recognized standards — ensuring accuracy, safety, and long-term reliability.

At Kimpex, every product and system is engineered or sourced to meet globally recognized standards — ensuring accuracy, safety, and long-term reliability.

ATEX Certified Biogas Solutions

ATEX Certified

Fully certified for use in hazardous and explosion-prone Zone-rated environments across biogas production facilities.

MID Certification Biogas

MID Certification

Allows us to guarantee the unconditional quality of our products well beyond 10 years.

ISO 16922 Gas Odorizing Standards

ISO 16922

Compliant with Gas Odorizing Standards ensuring precise and consistent odorant dosing across all biogas applications.

IP Certified Biogas

IP Certified

Our enclosures and devices are IP rated to ensure protection against dust and water ingress in harsh field conditions.

API 675 Certified Biogas

API-675

Our metering pumps and odorization systems comply with API-675 standards for controlled volume pumps in process industries.

PESO Compliant Biogas

PESO Compliant

Approved by the Petroleum and Explosives Safety Organisation for safe use in gas handling and distribution applications.

Why Choose Kimpex

At Kimpex, our values aren't just words — they shape how we engineer, collaborate, and grow. Every project we take on reflects a deeper commitment to purpose, precision, and progress.

Proven Engineering:

Tested across sectors with in-house design and field-ready reliability.

Globally Compliant:

Built to meet PESO, BIS, PNGRB, ATEX, and other international standards.

Local Support:

On-ground service and maintenance when and where you need it.

Trusted Tech Partners:

Seamless integration with solutions from Ekaansh, PLUM, and more.

Industries We've Empowered with Biogas Innovation

From agriculture to waste management, our integrated biogas systems are driving efficiency, sustainability, and compliance across diverse industrial applications.

    INDUSTRIES WE SERVE

  • 01 Biogas Plants & Grid Injection
  • 02 Agro-Processing and Food Waste Management
  • 03 Municipal Waste Treatment
  • 04 Distilleries and Chemical Industries
  • 05 Public Utilities and CGD Networks

Ready to Power Your Biogas Journey?

Speak to our experts or explore tailored biogas solutions designed to match your
industry's unique needs — built for performance, safety, and compliance.

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